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Automotive Aluminum Components: Customized Production from Your Specifications

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Zhongshan Shanfeng CNC Welding Aluminum Products Co., Ltd.

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Automotive Aluminum Components: Customized Production from Your Specifications

Name: Automotive Aluminum Components Customized Production from Your Specifications
Brand: Product's brand provided at your need.
Price: 1 USD

Brand Name : Product's brand provided at your need.

Model Number : There is no specific model. The production of all products is processed according to the CAD drawings provided by customers.

Certification : CE, FCC, AAMA, 9001，

Place of Origin : China Mainland

MOQ : It depends on the actual situation of the product.

Price : It depends on the quantity of the products and the production and processing technology.

Payment Terms : T/T

Supply Ability : Depends on customer's order. Both small quantities and large quantities can be provided.

Delivery Time : Generally, it is within one month. The actual situation shall be subject to the quantity of the order and the degree of difficulty of the product production process.

Packaging Details : It depends on the actual requirements of the product.

Service : Lathe Turning Parts Steel Precision

Material Capabilities : Stainless Steel

Tolerance : +/- 0.01mm

Dimensions : According To Drawings|Non-Standard

Condition : New

Product Material : Steel

Material Standard : ISO, DIN, ASTM, UNS, AISI, JIS, BS, NF

Trademark : ACE

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Automotive Aluminum Components: Customized Production from Your Specifications

As a leading factory specializing in automotive aluminum parts manufacturing, we take pride in our ability to transform your technical drawings into superior metal and aluminum components. With a focus on innovation, precision, and customer collaboration, we stand ready to meet the diverse needs of the automotive industry, no matter how complex your blueprint requirements may be.

Advanced Material Handling and Treatment

Beyond core processing technologies, we excel in material handling and surface treatment processes that enhance the performance and durability of automotive aluminum parts:

Anodizing: This electrochemical process creates a protective oxide layer on the surface of aluminum parts, improving corrosion resistance and wear resistance. Our anodizing lines can produce coatings with thicknesses ranging from 5μm to 25μm, suitable for parts like door handles and fuel tank caps.

Powder Coating: By applying a dry powder coating and curing it under heat, we achieve a tough, uniform finish that offers excellent resistance to chemicals and UV radiation. This is ideal for exterior automotive aluminum parts such as bumper brackets and roof racks.

Heat Treatment: We utilize precise heat treatment processes (including solution annealing and aging) to optimize the mechanical properties of aluminum alloys. For example, 6061 aluminum parts can achieve a significant increase in strength after T6 heat treatment, with tensile strength improved by up to 40%.

Production Capacity and Efficiency Metrics

Our factory is equipped to handle both small-batch customization and large-scale mass production. The following table illustrates our production capacity and efficiency indicators for key automotive aluminum parts:

Part Category

Daily Production Capacity (Units)

Lead Time for Prototyping

Lead Time for Mass Production

Scrap Rate

Structural Components

5,000 - 8,000

3 - 5 Working Days

10 - 15 Working Days

≤0.5%

Engine Accessories

3,000 - 5,000

4 - 6 Working Days

12 - 18 Working Days

≤0.3%

Chassis Parts

2,000 - 4,000

5 - 7 Working Days

15 - 20 Working Days

≤0.4%

These figures reflect our efficient production planning and execution capabilities. We leverage lean manufacturing principles to minimize waste and maximize productivity, ensuring that we can meet tight delivery deadlines without compromising on quality.

Engineering Support for Complex Blueprints

We understand that many automotive aluminum parts come with intricate designs and strict performance requirements. That's why our engineering team provides comprehensive support throughout the production cycle:

DFM Analysis: During the blueprint review stage, we conduct Design for Manufacturability (DFM) analysis to identify potential issues in the manufacturing process and suggest design modifications that can improve production efficiency and reduce costs, all while maintaining the part's functionality.

Simulation Testing: Using advanced finite element analysis (FEA) software, we simulate the performance of aluminum parts under various operating conditions, such as stress, vibration, and temperature changes. This allows us to verify the part's structural integrity and make necessary adjustments before production begins.

Material Selection Guidance: With in-depth knowledge of aluminum alloys and their properties, our engineers can recommend the most suitable material for your specific application, considering factors such as strength, weight, corrosion resistance, and cost.

In summary, our factory combines state-of-the-art technology, rigorous quality control, and dedicated engineering support to deliver automotive aluminum parts that strictly adhere to your blueprints. Whether you require standard components or highly customized parts, we have the expertise and resources to exceed your expectations. Reach out to us today to start turning your designs into reality.

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